Electric Vehicle & Electrification Adhesive Solutions
Driving the future of electrical vehicles and electrification adhesive solutions requires not only advanced battery technology but also the essential support systems that ensure safety, performance, and longevity. At Ellsworth Adhesives, we provide innovative adhesive solutions tailored to meet the rigorous demands of EV and electrification battery systems. Our products are engineered to offer thermal management, fire protection, and environmental resilience, ensuring every component within the battery system operates at peak efficiency. By leveraging our expertise in specialized materials and battery technologies, we help manufacturers achieve reliability and efficiency, propelling the electrification revolution forward with confidence. Explore our comprehensive range of solutions designed to protect and enhance the critical components of EV and electrification batteries and charging systems.
Battery Applications
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Thermal Runaway Protection
Prevents fire propagation within battery cells, ensuring safety and reliability. -
Thermal Management
Effectively manage and dissipate heat to enhance battery performance and longevity. -
Encapsulants
Versatile applications within the battery module offers dielectric protection, thermal management, and structural integrity. -
Cooling Plate Dielectric Coating
Provides arc protection and electrical insulation for cooling systems. -
Sealing (Gasketing)
Effectively sealed against environmental contaminants, guaranteeing durability and reliability.
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Current Collector Bonding
Ensures optimal electrical conductivity and mechanical stability in EV battery modules. -
Conformal Coatings
Provides dielectric protection for PCB's within the battery system, while also offering environmental protection to enhance reliability and extend lifespan. -
Converting Solutions
Custom cut-to-size shapes for gasketing, sealing, thermal management, and venting. -
Dispensing Equipment
State-of-the-art dispensing machines designed for precision and efficiency in applying adhesives and sealants.
Charging System Applications
| Item Number | Manufacturer | Type | Features |
|---|---|---|---|
| EV Protect 5006 | H.B. Fuller | Lightweight Foam |
|
| EV Protect 4006 | H.B. Fuller | Lightweight Foam |
|
| DOWSIL™ EE-3200 | Dow | Solid Solution |
|
| Sylgard™ 170 | Dow | Solid Solution |
|
| Item Number | Manufacturer | Type | Features |
|---|---|---|---|
| EV Therm 288 | H.B. Fuller | Gap Filler |
|
| EV Therm 420 | H.B. Fuller | Cell-to-Plate Attach |
|
| EV Therm 441 | H.B. Fuller | Cell-to-Plate Attach |
|
| DOWSIL™ TC-5533 | Dow | Gap Filler |
|
| DOWSIL™ TC-5515 LT | Dow | Gap Filler |
|
| CoolTherm® SC-1600 | Parker Lord | Cell-to-Plate Attach |
|
| CoolTherm® SC-2000 RW | Parker Lord | Gap Filler |
|
| CoolTherm® SC-3500 | Parker Lord | Gap Filler |
|
| CoolTherm® TC-2002 | Parker Lord | Cell-to-Plate Attach |
|
| CoolTherm® UR-2000 | Parker Lord | Gap Filler |
|
| Item Number | Manufacturer | Type | Features |
|---|---|---|---|
| DOWSIL™ EE-3200 | Dow | Encapsulant |
|
| DOWSIL™ TC-6032 | Dow | Encapsulant |
|
| Sylgard™ 160 | Dow | Encapsulant |
|
| Sylgard™ 170 | Dow | Encapsulant |
|
| CoolTherm® SC-309 | Parker Lord | Encapsulant |
|
| CoolTherm® SC-320 | Parker Lord | Encapsulant |
|
| Item Number | Manufacturer | Type | Features |
|---|---|---|---|
| EV Therm 601 | H.B. Fuller | Dielectric Coating |
|
| Sipiol® UV | Parker Lord | Dielectric Coating |
|
| Item Number | Manufacturer | Type | Features |
|---|---|---|---|
| DOWSIL™ 7091 | Dow | Formed-in-place Gasketing (FIPG) |
|
| DOWSIL™ 844 | Dow | Formed-in-place Gasketing (FIPG) |
|
| SILASTIC™ 3-8186 | Dow | Dispense-Foam-Gasket (DFG) |
|
| EV Seal 500 | H.B. Fuller | Gasketing |
|
| Item Number | Manufacturer | Type | Features |
|---|---|---|---|
| EV Bond 420 | H.B Fuller | Adhesive |
|
| 5206/55GB | Parker Lord | Adhesive |
|
| Item Number | Manufacturer | Type | Features |
|---|---|---|---|
| DOWSIL™ CC-8030 | Dow | Conformal Coating |
|
| DOWSIL™ 3-1953 | Dow | Conformal Coating |
|
| Item Number | Manufacturer | Type | Features |
|---|---|---|---|
| Thermal Gap Pads | TapeCase | Thermal Management |
|
| Foam Tape | TapeCase | Insulating Material |
|
| Intumescent | TapeCase | Intumescent Material |
|
| Insulating Materials | TapeCase | Insulating Material |
|
| Flame Rated Tapes | TapeCase | Flame Protection |
|
| Silicone Gasket Tapes | TapeCase | Sealing and Cushioning |
|
| Venting | TapeCase | PTFE Venting Membrane |
|
FISNAR F4403N ADVANCE SERIES 3-AXIS BENCHTOP ROBOT
Designed to ensure precise fluid placement and positioning, when configured with a syringe, cartridge, or valve system, a high level of accuracy and repeatability is achieved.
Specifically built for fluid dispensing processes, the F4403N ADVANCE proprietary robot software is user friendly and enables the creation of complex dispensing routines including dots, lines, circles, arcs, and fills.
DM5 DYNAPAIL™ BY ITW DYNATEC®
This hot melt adhesives pail melter features uninterrupted flow, field-interchangeable platen faces, multiple temperature controls, and low/empty drum indicators.
By providing efficient unloading of adhesive pails, the DM5 Dynapail is suitable for large scale production.
S-SERIES METER MIX DISPENSE SYSTEM BY FLUID RESEARCH®
Features a compact, two-component system engineered for efficiency and high-quality performance, with real-time monitoring and an integrated Coriolis flow meter.
The S-Series is your go-to system for gasket creation, battery pack encapsulation, and cold plate material dispensing. It monitors dispensing, flow rates and multiple variables, and manages numerous programmed shots.
VISIT US AT THE BATTERY SHOW!
When: October 8-10, 2024
Where: Detroit, MI
Booth: #5827
Ellsworth Adhesives will be attending The Battery Show October 8-10 at Huntington Place in Detroit, Michigan in booth #5827. Discover the latest products and technologies from battery manufacturers and automotive professionals.
FEATURED LITERATURE
Discover how advanced adhesives and application processes are revolutionizing electric vehicle manufacturing for enhanced reliability and efficiency.
FEATURED LITERATURE
Revolutionize your manufacturing process with the S-Series Meter Mix Dispense System by Fluid Research®.
Ellsworth Adhesives partners with the top manufacturers in the electrification, EV battery systems, and specialty vehicle industry. Discover the unique solutions each as to offer.
